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Don Roy: 1993 Jeep YJ

My first Moab trip, May 2013, on 'Cliffhanger'
Gordy's Hill - Socorro, NM - Oct 2011
Silverton Colorado, Aug 2011
Tank Trap trail, Santa Fe, 2012
Best friend Andy says not even close to going over, at Rausch Creek Park in PA.
Three Friends in Vermont (I know, we don't look too friendly, but we are...lol)
Home made soft top, uses roll bar as frame, small to carry.
T-Case mounted disc parking brake, Tom Wood kit.
Frame Swap, body on lift, frame on floor, 4.3V6 drivetrain pulled.
New home made bumper, ready to paint.
Home made bumper in service
Heading to Silverton, Aug 2015

Drive Train

This truck started as a 2.5L 4 cyl in '93. I bought it in '96 with 95,000 miles and drove it as a 4 cyl for 8 years. The move from 33" to 35" tires finally pushed me to the engine swap in late '04 with the help of Dan Shepley and other Hudson Valley 4 Wheelers club members. The swap was my mental and physical therapy while I was having Chemo treatments for 5 months.

  • GM '02 4.3L Vortec V6 engine.
  • AX-15 5-speed manual trans.
  • NP231 Transfer Case with, 4:1 ratio, 2wd/lo, HD chain, and SYE.
  • Tom Wood drive shafts.
  • Ford 8.8" rear axle w/ARB and Superior Cro-Mo shafts.
  • Dana 30 front axle w/ARB and Superior Cro-Mo TJ style shafts.
  • Warn front hub manual conversion kit.
  • 4 wheel disk brakes.
  • 4.88 gears.
  • 35x12.5-15 BF Goodrich M/T KM2 tires.
  • 15x7 alloy wheels (I added the yellow).

Body and Suspension

From stock, the first lift was a 2.5" spring swap, then a Skyjacker 6" mono-leaf kit for a while, then a Spring Over Axle change in '06.

  • SOA w/1.5" Rubicon Express SOA springs.
  • Home made front bumper.
  • Olympic rear bumper (since 1997, first mod).
  • Tomkin receiver rear tow hook.
  • AtoZ Rocker Guards.
  • CJ 'Jeep' tailgate, w/YJ swing and electric release.
  • Flush mounted stock tail lights.
  • Gen-Right rear corner guards.
  • Xenon Flat Fender Flares.

Extra Equipment

Almost everything on the truck has been replaced or modified, every drive train part for sure. Motor, rear axle, trans, front sheet metal, bumpers, steering box (from a '98 Durango), even the frame (northeast U.S. rust), have all been replaced. The only moving part with the true 175,000+ miles of the vehicle is the top half of the steering column.

  • Made my own soft top from scratch, short cab style.
  • Warn M8000 winch with synthetic rope, rebuilt in 2014.
  • York onboard air w/2.5 gal tank, air quick connect added to grill and rear.
  • Tom Woods T-Case mounted disc parking brake (4.88 times the brake force!).
  • Staun automatic air-down deflators set to 9 PSI.

Interior Modifications

A lot of interior work was done over the years. The dashboard was replaced in 2010 with one from DoubleD Fab.

  • Custom flat dashboard.
  • Full Autometer gauges.
  • JVC Media Player
  • Home made console (like a Tuffy, only my way).
  • 13" Grant GT steering wheel.
  • Rear seat removed long ago, so spare tire lays in rear bed when off-roading, don't carry one around town. I love my clean tailgate.